Automotive Industry
Automotive design for vehicle systems, in all its forms, requires a passion and commitment for design that focuses on the needs of the customer.
Working together with our OEM and Tier 1 customers, AEG offers a design analysis service that can transform a simple idea into an everyday automotive part.
Turning initial ideas into practical automotive part is a skill we bring to each project based on the collective experience of our team of designers, engineers and scientist. We have the experience in-house to transform complex ideas into fully detailed, working engineering solutions.
Design Solutions
- Conceptual Design and Detailing
- Design evaluation studies
- Design modifications / alternatives
- Composites design & development
- 3D solid & surface modeling
- Advanced surfacing, A-class surface generation
- Top-down & Bottom-up assembly modeling & design
- Parametric design studies
- Design & detailing of sub-systems like BIW, Chassis, Powertrain, Engine
- Value Engineering
- NC tool path generation for 2/3/5 axis machining & verification
- Building customized post-processes for specific controllers
- Process automation & customization
- Manufacturing support
- Tool design & detailing
Computer Aided Engineering (CAE) Solutions
- Stress, vibration, thermal & heat transfer analysis
- Interior/Exterior acoustic analysis
- Frequency, point mobility, NVH analysis
- Durability & damage tolerance analysis
- BIW (Body In White) normal modes & static stiffness analysis
- Crashworthiness of a vehicle (offset/side/front/rear etc) and of seats
- Rollover analysis
- Airbags & occupant safety analysis (with/without dummies)
- Virtual manufacturing simulations for quality production of manufactured parts like forging, metal forming, rolling, welding.
- Optimization (sizing, shaping, topology, acoustic pressure)
- Multi Disciplinary Optimization (MDO)
- Vibro-acoustics analysis
- Sloshing studies
- Process automation, customization & knowledge capture
- CAD/CAE integration/migration services
- FE modeling & meshing for NVH, Durability, Crash
Computational Fluid Dynamics (CFD) Solutions
- Mesh generation (Hybrid, Hexa & Tetra)for variety of CFD simulations
- External aerodynamics calculation
- Transient simulations involving moving meshes viz. sliding, rotating, dynamic cell distortion techniques
- Combustion and simulation in IC engines
- HVAC & climate control analysis
- Thermal management of an engine
- Thermal analysis across intercooler of a centrifugal compressor system
- Brake cooling analysis
- Underhood flow analysis
- Exhaust manifold & exhaust systems analysis
- Emissions & NOX calculations
- Conjugate heat transfer analysis
- Coupled FSI analysis
- Free surface simulation techniques for sloshing problems
- Various CFD solvers catering to application based flow simulations
- Large problem-solving using HPC techniques
